Production

Production

This facility is equipped with the latest appliances and technology. From the earliest stage, the product is transported in sealed containers. This isolation is complemented by the use of an in-vacuum and gravity feeding system, guaranteeing total safety and avoiding cross-contamination. This means that quality is maintained and a higher turnover is generated.

Complete List of Production Equipment and Capacities:

Machines:

Granulation:

  • (600Lt) IMA VORTEX600 High Shear Mixer
  • (1200Lt) IMA GHIBLI700 Fluid Bed Granulator
  • (70Lt) LBB BOHLE VMA70 Single Pot Granulator
  • (400Lt) Glatt WSG120UD fluid bed dryer
  • (700Lt) IMA BIC700 Double cone Blender

Tableting:

  • Fette 4090i (1.500.000 tab/h)
  • Fette 3090WIP (750.000 tab/h)
  • Fette 2090WIP (350.000 tab/h)
  • Fette 2090WIP (350.000 tab/h)
  • Fette 2090WIP (350.000 tab/h)
  • Fette 2200P (300.000 tab/h)
  • Fette 2200SE (200.000 tab/h)
  • Manesty D4 (80.000 tab/h)
  • Manesty D4 (80.000 tab/h)

Capsule Filling:

  • Bosch GKF1700 highprotect (100.000 caps/h)
  • MG2 G38N (60.000 caps/h)
  • Harro Höfliger MADU-C MS (100.000 caps/h) – Liquid Caps

Coating:

  • (300Lt) IMA GS HP/F 300 Tablet Coater and pelletizer
  • (150Lt) IMA GS HE/F 150 Tablet Coater

Transdermal Patches:

  • Harro Hõflinger PMT350 (150 cycles/min)

Liquid Filling:

  • Universal Line (60 bottles/min)

Capacity:

1 – Solid Dosage Forms:

Tablets – 1 Billion
Capsules – 200 Million
Effervescent – 100 Million

2 – Transdermal Forms & ODF:

Transdermal Patches/ODF – 100 Million

3 – Semi-Solids (In Project):

Creams & Ointments – 5 Million Tubes
Suppositories – 5 Million

4 – Soft Gelatin Capsules (In Project):

Capsules – 200 Million

5 – Liquids (In Project):

a) 100ml Bottles – 15 Million Bottles

6 – Liquid Caps:

Capsules – 200 Million Capsules

Packaging

Our facility is equipped with a very productive and flexible packaging area.
Our main strengths are the Aluminum printing off-line for all our blister lines, the enormous diversity of formats and packaging tools.

We can offer full packaging services, according GMP, in blisters of:

  • PVC/ALU
  • PVC/PVDC/ALU
  • ALU/ALU
  • PP/ALU
  • PVC/ACLAR/ALU
  • PVC/ACLAR/PVC/ALU

AXONE® distinguishes itself from other competitors, by offering special packaging options, such as Wallet packaging and tray thermoforming & packaging for Ampoules, bottles, devices, etc.

Complete List of Packaging Equipment and Capacities

MACHINES:

  • Marchesini MB441 Blister Packer (400 bl./min.)
  • Marchesini MB421 Blister Packer (200 bl./min.)
  • Marchesini MB421 Blister Packer (200 bl./min.)
  • Marchesini MB420 Blister Packer (200 bl./min.)
  • Marchesini MA255 Cartoner (250 packs./min.)
  • Marchesini MA100 Cartoner (100 packs./min.)
  • Mediseal P1600 Cartoner (200 pack/min.)
  • Uhlmann UPS 5 Tray Packer (400 trays/min.)
  • Dividella NeoWallet 800 (250 wallets/min.)
  • Dividella NeoTop 304 (33 Hospital packs/min.)

CAPACITY:

  • Blister Packs – 50M Packs
  • Transdermal Patches Packs – 10M Packs
  • Tablet Wallets – 10M Tablet Wallets
  • Vials Hospital Packs – 10M Packs
  • Ampoules Tray Packing – 100 Million – 10M Trays
  • Vials Tray Packing – 100 Million – 10M Trays
  • Bottles/Bags Tray Packing – 20 Million – 10M Trays
  • Devices Tray Packing – 50 Million – 10M Trays

Interested in our services ?

Contact us at B2B@axone.pt